All work

LIFTLABS

Electrical, software and control systems for an autonomous solar-powered blimp.

Role
Electrical, software and controls engineer
Team
Team of 5
When
Sept 2024 to present
Where
London, ON
The inflated blimp envelope with its purple fin beside a workbench, with a solar panel on the table and a 3D printer behind
The envelope inflated beside the build bench, with one of the solar panels and the 3D printer

PROBLEM

An autonomous airship has to live on the power it collects. Solar charging, sensing, propulsion and control all have to work together on one airframe.

APPROACH

  • I designed custom PCBs that bring ESP32 microcontrollers, solar charge controllers, GPS, an altimeter and a gyroscope into one electrical system.
  • I wrote the motor control firmware for a thrust-vectoring propulsion system and built aerodynamic models of the airframe.
  • I produced the CAD and electrical schematics in SolidWorks and SolidWorks Electrical, and maintained the project’s web documentation.
Solar cells Chargecontroller GPS Altimeter Gyroscope ESP32 Motor firmware Thrust vectoring
The dark grey blimp envelope with purple inflatable fins, tethered indoors
The 13 ft PVC envelope, inflated and tethered indoors
A flexible monocrystalline solar panel standing against a wall
One of the four 100 W flexible solar panels
A blue brushless outrunner motor wired to an 80 A brushless ESC on a wooden table
A drive motor and its 80 A brushless ESC

DESIGN

The finished blimp, built in Blender from photos of the envelope and the real mounting plate and motor mounts. Scroll to fly round it and watch the motors tilt.

Render of the finished LiftLabs blimp: a charcoal envelope with purple inflatable fins, four flexible solar panels across the top, and 1 m arms under the belly with a tilting motor at each end
  1. Envelope 13 ft PVC, inflatable fins
  2. Solar array 4 × 100 W flexible panels
  3. Thrust vectoring Motors tilt on 1 m arms

Rendered in Blender. The envelope, plate and motor mounts follow the real parts; the motors, props and arms are stand-ins.

PARTS

Three of the blimp’s parts from the SolidWorks model, rendered in Blender from their STL exports. Scroll to print them layer by layer.

Render of the motor-to-servo mount, the mounting plate with Lift Labs cut into its face, and the GPS enclosure, all printed in purple plastic
  1. Motor-to-servo mount 60 × 60 × 30 mm
  2. Mounting plate 305 × 181 × 20 mm
  3. GPS enclosure 100 × 50 × 20 mm

Rendered in Blender. The colour and print order are for illustration.

STACK

Hardware and software behind the project.

Hardware
AreaWhat I used
ControlESP32 microcontrollers on custom PCBs
PowerSolar charge controllers
SensingGPS, altimeter and gyroscope
PropulsionThrust-vectoring motors
Software
AreaWhat I used
FirmwareMotor control firmware
ModellingAerodynamic models of the airframe
DesignSolidWorks and SolidWorks Electrical

RESULTS

  • Applied for and secured project funding from the Thompson Engineering Fund.
Render of the finished LiftLabs blimp against a blue sky, with four solar panels across the top, purple fins and a motor arm underneath
Render of the finished design
Next project TETHERED DRONE Tethered window-washing drone